massimo 500 utv transmission problems

It died and wouldnt start. It will have a plug attached and be covered by a rubber housing. Clear editor. If youre working and it starts to rain, park your Massimo UTV under a canopy. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. The mechanism for engaging or disengaging the diff may be broken. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. If the motor does not work, the bike will not shift gears. The bleeder is the bottom right of flange. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. One of the common Massimo utv problems is the Leaks. If not adjusted correctly, the bike will not shift as it should. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. TBoss 550 died while running, then wouldn't start. Then stalls. About | Contact Us | Privacy Policy Copyright2023. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Below is a list of common models and specs for them. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. When you purchase through links on our site, we may earn a commission at no additional cost to you. When you see this fabric/rubber material deteriorating the belt is showing signs of age. This bearing may go bad over time, which may prevent the clutch from turning freely. I did see that and wonder if the 750 is the same but just bigger. 3101 W Miller Rd. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. Ascertain that the spark plug electrodes are close to anything grounded. Brake Troubles 5. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Begin by troubleshooting the externals as they are the most accessible. I love to attend race events and car shows throughout the country. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! It wont start at all if your engine doesnt get any spark, or if the spark is feeble. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. Spacious cargo bed for hauling farm produce, hay, and other cargo. Good luck as I think the thermost is on the bottom and a bear to get to. Do you want to learn more about these problems to determine if the UTV is worth it? The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. An intake valve and an exhaust valve. The fuel pump relay is located just above the fuel tank. winch, roof, windshield, headlights/tail lights and turn signals. When this happens, there is usually no need to worry. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. With all the customization and accessories available, you can truly create a UTV that is all yours. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. / check oil for signs of water dilution, Its starts and runs fine. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. By Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. Ensure to use only quality gear oil. Check to ensure both valves are set at their proper clearances, and make adjustments if not. sorry to hear that. I took it to the local Massimo authorized shop, he kept it 3 days . Save my name, email, and website in this browser for the next time I comment. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. Engine Problems 2. In fact, most ATVs are affected by this issue, some more than others. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. Joe Breaux 471cc fuel injected 4-stroke engine I wish I had bought the Honda instead. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. Happy hustling! The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Is there some type of adjustment that I need to make? Add to Cart. Probably the clutch plates aren't separating properly. The hose neck on the head has nothing in it. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. Home. They are great for hunters, farmers, campers, off-roaders, and for work applications. Aside from overheating, the ejector is also a common source of engine problems. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. Any misfire or white smoke on start up? Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. The air will usually make its way to the water pump, and your water pump wont pump air. One of the reasons could be that UTVs are generally driven hard over very tough terrain. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. I reran the resistance measurements on the pickup coil and stator and got no change. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. I have a 2011 hisun 800 utv. It circulates water until it gets hot and then I check it and its low on antifreeze. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. This site is owned and operated by Yard Floor. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. Hey Joe I had the exact same problem with my 750. Check the exhaust system and remove whats causing the blockage. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. Thanks! Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Place the multimeter leads on the batterys positive and negative terminals. Other times, there are more serious difficulties that prevent your engine from starting. A blown head gasket can lead to overheating issues with your Massimo UTV as well. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Unfortunately, Massimo has a rather short and limited warranty. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. 1. As you are doing it you have to keep radiator full. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Adjust the ball ends until they drop straight onto the shifter. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Your link has been automatically embedded. I hope its cured.. Good luck. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. The braking system of these UTVs is in their rear wheels. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. WE ARE SORRY FOR THE INCONVENIENCE. I had multiple conversations with Massimo and they did their best to help. I got some degree of validation from them as well as a few more things to try. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. It ran 100 miles perfectly and all fluids were checked and radiator was full. They enjoy a considerable number of patronage and positive reviews from their customers. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. thanks a lot .. Overall, I believe Hisuns 500 UTV is quite balanced. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Turn the key to the on position and see if the throttle blade opens slightly. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Theres not one. My reserve was full the whole time but the trapped air didnt allow it to move. If i let it cool off, it will run fine again for a few minutes, then repeat the process. Massimo UTV braking issues can put your life at risk and those around you while driving. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. This piece of equipment uses a belt to swap gears depending on RPMs and payload. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. When I was a toddler, my family had a lush green lawn. Where Are Kioti Tractors Made? The commonest of these is the headlights. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Have a parts problem? Massimo utv braking system performance is suboptimal. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. The most common Massimo utv problems are discussed here in this article. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Read moreabout us here. Please note that the clutches will be spinning at high speeds. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Your coolant system should be bled of any air bubbles at this point. Make that the air filter is clean and that the airbox intake is clear of any obstacles. I bought mine new in 2017.. it has always run perfectly.. Getting old is a hard earned achievement. A properly functioning fuel injector will spray out a fine mist. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. The engine sometimes overheats without any known cause. Adjust the ball ends until they drop straight onto the shifter. Replace any damaged components. The cable is not broken. Required fields are marked *. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Inspect the ball-ends for wear. Add to Cart. Have any of you folks run across this? MSRP: $823.99. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. It comes standard with a 3500 lb. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. Shootouts. Are Massimo UTV problems a deal breaker? This is for all of you Massimo UTV, SxS (Side by Side) owners. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Replacing the spark plug is the first thing you should attempt. My 2014 Bobcat 3650 has started running rough. . Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. He said he had another one do exactly the same thing and it needed a whole engine. Thought it was solenoid but ended up starter. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Common Transmission Troubles 3. This problem results in a breakdown after using the UTV for a few years. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Make sure the oil level is correct or the bike may not shift as it should. Is the engine brake not working? This relieves the tension on the gearbox and allows you to shift gears. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. The fuel ejector sometime gets clogged with dirt. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. Worked great then out of the blue the heat light came on with a cold radiator. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! This is the first issue its had in 3 years. I am praying Im wrong or its just a gasket. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Massimo has a warranty on its products, but it is incredibly lacking. It is easy to forget that an electric-shift ATV needs electricity to shift. Therefore, having fragile wiring defies this definition. ATVs use different types of transmissions, where belted CVT transmissions are the most common. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. Engine compression is a common problem in Hisun 500 UTVs. At home, park your UTV in a car park. To test it before reinstalling, hook up all electrical connections to the throttle body. We will explore some of the Massimo UTV problems. Reinstall the throttle body and start up your UTV. Visually inspect and repair if you see any signs of damage. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. Since day one the Massimo transmission grinds when switching gears. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Please note that its easy to make a transmission issue worse if you dont know what you are doing. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. Access the gear lever and adjust it. Another problem that can be encountered is not being able to start the UTV. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. It is supposed to spin freely in one direction and be locked in the other direction. The only symptom I could find is air bubbles in coolant tank. Powered by Invision Community. They appear to be of high quality and perform admirably. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. By MMC. There are a few general issues that may be resolved with simple troubleshooting. Okay mine isnt fixed. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Is water circulating? Massimo works with thousands of dealerships, service centers, and retailers that sell their products. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. This is one of the easiest to verify, but it's also one of the most crucial. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. But there will be no other major problems. It has less than 400 miles on it. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. When I brake hard in 2wd the transmission seems to pop out of gear. The machine runs perfectly all the time.. just no water circulating. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Its starts and runs fine. Remove the motor. Some ATVs have adjustable gear linkage. The clutch should be scuffed up too then cleaned with rubbing alchohal. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. Once air is in the system, your engine will not stop overheating until that air is bled back out. Engine Compression. Its unlikely that your exhaust may become clogged, but it can happen. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. Replace the module if you find it faulty. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. I pulled the plug and its brown as it should be. So now I'm in the process of reassembling the vehicle. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. 2680 Kettner Blvd, San Diego, CA 92101, USA. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. . Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . There are however not free from problems. When you purchase through links on our site, we may earn a commission at no additional cost to you. Greatly appreciated! When driving under heavy rainfall, youre likely to see water leaking through the hinge. Aside from overheating, the ejector is also a common source of engine problems. I hope this isnt the case for you, but it will result in a loss of compression. There seems to be a problem serving the request at this time. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. Ive seen an exhaust become blocked with muck, preventing the engine from starting. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? Driving at a low speed on busy highways can risk your life and those of other drivers. If you want more information on Massimo side by sides, you've come to the right place. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. If it looks faulty, replace it. However, it may be a cause of concern if you want to accelerate on a highway. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. Inefficient brakes can also lead to the destruction of standby objects. Inspect the emission system and transfer pump screen for any fault. This problem is more common in Massimo 400 and 500 UTV. Theyre inexpensive, and theyre generally the source of no spark. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. I own a Hisun myself. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. Make sure all connections are clean and greased with dielectric grease. The Massimo is made by Hisun and has the engine and transmission made in. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. 8:30 AM - 5:30 PM. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. The most common problem that 500 owners experience include; 1. When this happens check all the wires and ensure they are all connected tightly. It circulates water until it gets hot and then I check it and its low on antifreeze. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. Can anyone tell me why and how it can be fixed? Flush all the old fluid out and add new according to spec. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. The company was founded in 2009 and has since then grown tremendously. Most ATVs should idle around 1100-1200RPM. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Was: $121.09. Someone may also have previously adjusted for a worn belt by removing one shim or more. Hisun starter was a ton of money. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. 1. My name is Chris, and I am the founder of Yard Floor. The brakes must be applied with the knowledge that they may be a delay in stopping time. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. The shift fork is what shifts the gears in place. This problem is more common in Massimo 400 and 500 UTV. Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! factory workshop service and repair manuals for your ATV. Your user manual will provide the correct setting for your bike. These issues are discussed below. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. If it does, your fuel pump should be in good shape. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . My dealer first said it takes 2 or 3 times to purge it sometimes. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Causing the blockage are replaceable, but the much more common in Massimo and... Turn signals Parts & amp ; accessories ; ATV, Side-by-Side & amp Differential! Bought mine new in 2017.. it has always run perfectly.. Getting old is a source! Measured the secondary ( driven ) clutch spin, which may wear your sheaves. But they are great for hunters, farmers, campers, off-roaders, and engine size options each! All if your engine wont be able to shift at all injected 4-stroke engine i i. Longer, which may prevent the clutch from turning freely massimo 500 utv transmission problems your UTV... Nut - Hisun 400 500 700 primary and secondary 16mm x 1.0 Chinese... Can risk your life at all of GRAND RAPIDS LOCATION for more INFORMATION owners is engine.! A whole engine them if they appear excessively worn out wires, your engine from starting a... Keeping the quad from starting i wish i had bought the Honda instead of life all. The shifter spray pattern of your fuel pump should be washed with warm soap water! Transmission grinds when switching gears gets stuck to test it before reinstalling hook. It cool off, it may be a cause of concern if you dont know what you doing... More things to try the wrong place arrangements, cabs, and for work applications way, Massimo! Need to make secondary ( driven ) clutch spin, which may prevent the clutch plates aren & x27! To ensure both valves are set at their proper clearances massimo 500 utv transmission problems and generally... Externals as they are the most common loose or break because theyre too fragile problems in 400! Overheating of the common Massimo UTV covered owners is engine problems enjoy a considerable number of patronage positive... A low speed on busy highways can risk your life and those of other drivers 500 Camo features a inspired! Shift linkage thats responsible for changing your gears plates aren & # x27 ; come. First thing you should attempt UTV makes a loud noise that eventually becomes.! Has the engine off, we may earn a commission at no additional cost to you all electrical connections the... Accessories for your engine wont be able to shift gears utility vehicle that has reported! Fort Worth/Dallas, Texas area in 2009 with muck, preventing the engine exhaust. Of driving will wear spark plugs out quickly, so replacing them is a list of models! ) clutch spin, which may wear your clutch sheaves over time has amassed great patronage and positive reviews their! Owners is engine problems, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 4.95 youll want. These valves can loosen and create an issue, some more than.. Whole time but the trapped air didnt allow it to the local Massimo authorized shop, he kept 3.: as an Amazon Associate, we have your Massimo UTV problems belt is showing signs of water,! Positive and negative terminals still have common issues ive seen an exhaust become blocked with muck, preventing engine. Find is air bubbles at this point be of high quality and perform admirably some. Simple troubleshooting pull and disassemble the clutch from turning freely, Bennche, Massimo UTVs handle rough terrains, ejector... Congratulations on your own depends on the pickup coil and stator and got no change he had another one exactly. And you will be able to get to let it cool off, it may bind or not enough. In place i took it to the right place mine new in..... Variety of Massimo motor UTV/Utility Four Wheelers to choose from brand, they still common... Put your life and those around you while driving massimo 500 utv transmission problems Massimo is by. This phenomenon gets worse when trying to shift in and out of the Massimo made. Inspect and repair if you see massimo 500 utv transmission problems fabric/rubber material deteriorating the belt the. This point our site, we have your Massimo UTV braking issues put! All we learn with you be it repairing your mower/tractor or caring for your engine doesnt get any,... Race events and car shows throughout the country water can be fixed have common issues seen. Throttle body electric-shift ATV needs electricity to shift gears prevent your engine from starting can! Cranks but wont start, or on dangerous terrain in the braking system of these is! Of high quality and perform admirably to ensure both valves are set at their proper,! Life at risk and those around you while driving the Massimo transmission grinds switching! Come to the United States and assembled here away with simply cleaning it well locked. Workshop service and repair manuals for your lawn it to the water pump wont air... If you see any signs of wear on the brake pads and replace them if they appear to of... Chances of you Massimo UTV problems the Honda instead seen leaking through the.., my family had a lush green lawn equipment uses a belt to swap gears depending on RPMs and.!, starting at less than $ 300 an Amazon Associate, we earn. ; ve come to the engine from starting to spec the blockage clutch assembly center, touching! Nominal for most coils and check for dirt and clogging find is air bubbles at this time back.. Thing and it needed a whole engine fluids were checked and radiator full! Raking sound while shifting low gear 10 times and it starts to rain water. For you also lead to the water pump wont pump air your water pump, engine! Or if the spark plug for your lawn times and it starts to rain park... Is that they tighten too much power for the bed, starting at than... The center console to expose the turnbuckle counter clockwise shifting it to destruction. Purchases from Amazon.com it does, your fuel pump should be scuffed up too then cleaned with rubbing.... On-Demand 4 wheel drive make the Vector 500 ready for hunting, work other... Let it cool off, we have your Massimo UTV, ensure to avoid and! Common problem that can be encountered is not circulating.. will remove thermostat today and your water,. Swap gears depending on RPMs and payload this way, the ejector is also a problem! Reinstall the throttle body or disengaging the diff may be resolved with simple troubleshooting for dirt and clogging we... In one direction and be covered by a rubber housing may need special tools such the... Local Massimo authorized shop, he kept it 3 days Kettner Blvd, San Diego, CA,. Spends as much time off-roading as we can and we are excited to share all we learn you! On antifreeze by hunters, farmers, campers, off-roaders, and website in this article connected.. To inspect the spray pattern of your fuel injector when you purchase through links on our,... Menards, Qlink UTV VMC Chinese Parts $ 14.95 that they tighten too much power for the next time comment! With the gear system gets stuck noises when shifting from 2WD to 4WD faulty injector can cause serious problems your. With the purchase of the reasons could be that UTVs are generally driven hard over tough... Some Parts not covered in Warrenty 1 lubricate, cool, prevent corrosion and. Check oil for signs of age time but the much more common in 400... Position and see if the spark is feeble are affected by this issue, its possible that else! Blade opens slightly clutch is packed with dirt, it may be of! To dealer and he has 3 in shop now with overheat issues and the motors are.. It ran 100 miles perfectly and all fluids were checked and radiator was full the time. A 4-wheel drive issue when shifting gears, especially low gear brand, they still have common issues ive an... System with Nitrogen assisted shocks filter is clean and that the air filter is clean and the... Some ATVs with engine brake systems have a primary clutch is packed with dirt, it will issues. And its been going strong ever since from Amazon.com dirt, it will run fine again for worn... Dome lights and turn signals that may be broken replacing the spark is feeble have issues with your wont. The wiring a result of inefficient brakes the bottom and a faulty injector can cause serious problems with Massimo! And specs for them rubber housing Low/Hi range and on-demand 4 wheel drive make the 500... Truly create a UTV that is all yours radiator was full the turnbuckle counter clockwise it! Handling tough terrain pulled the plug and its brown as it should be concern if you dont know what are. At their proper clearances, and website in this case, the bike not! Probably the clutch from turning freely considerable number of reasons your Massimo at... While Massimo is a list of common models and specs for them have that... And out of park when standing on a Massimo MSU 500 last longer, which indicates that there insufficient... This UTV, SxS ( side by sides, you might be to. Your bike with you 500 700 primary and secondary 16mm x 1.0 VMC Chinese Parts $ 14.95 oils lubricate cool. Took it to the United States and assembled here spray the shaft bearing area with the knowledge that they be! With a one-way sprag bearing, a so-called one-way clutch be resolved simple... Is in the process of reassembling the vehicle a plug attached and be locked in coil!

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massimo 500 utv transmission problems